#**Anderson CNC Machine Procedures**
#**OTT Edgebanding Machine Procedures**
#**Database Procedures**
#**Production System**
#**Cabnetware Procedures**
#**Cabnet Vision Procedures**
#**Alphacam Procedures**
#**Product Knowledge Base**
#**Design Issuses**
#**Office Flowchart**
#** Factory Process **
#**Provisional EDD Orders**
#**Saving order.**
Job arrives in pending -> Check order against database and schedule if correct, return if modifications are needed.
The calendar page is where you find the jobs in each day of the week for delivery, 2pac pick up dates and general memos.
The pencil buttons next to the date of each day allows you to write a memo.
There are a couple of categories to choose from but the main category you want to choose is “2 Pac Pickup Date”. This lets you set a date for the 2 packer to pick up the material to be painted.
Menu
Job Name
Contact
Journals
Room
Styles
Cabinets/Panels
Benchtops
Accessories
Appliances
Delivery
Installation
Download Drawing File
Check that Heights, Widths and Depths match between database and drawing.
Check for extra rooms in drawing.
Ignore notes entered into electronic room drawings.
Check for appliance specs.
Drawing
When saving to Production folder (Jobs) remember to save with order number and in cabinet vision to change titles in job properties.
Opening a new Kitchen in Cabinet Ware will bring you to the Room Defaults window on the parameters tab.
Here you will see a number of parameters in which you can change to suit the kitchen you are processing.
The following is an overview of each parameter =>
Now we can look towards a shortcut which will cut out changing every parameter in the Room Default.
Load Default
The Load Default button, which is located on the right hand side of the tab, will take you to a template page with different settings we can select to suit our kitchen.
These templates will have different options to choose from:
Lastly you can choose the Cabinet Starting #. This will allow you to start the kitchen from any number, handy for when you have multiple rooms.
Abbreviation List
Helpful Notes
When ordering board & edge tape for jobs order 12 working days from the delivery date (Include the delivery date & count back)
When a removable cabinet is in the design for a future dishwasher or no panels either side of a dishwasher, edge the bottom of the cabinets either side.
Change cabinet height for rangehoods to door height - (In clients order under cabinets/panels)
Standard hinge boring are at 96mm & 64mm.
With glass doors minus 110mm for COL doors & 118mm for Polytec doors off the length & width of the door for your glass size - Door glass is at 3mm & Shelves at 6mm - Lead time - 5 working days.
To change whiteboard shelves to glass shelves.
Go into multicross - Double click on shelf - Click on materials.
Press “G” for glass on the keyboard - Click ok.
Use THREDBO for painted doors & MANCHESTER for vinyl in room defaults.
Kickers & Pantry doors for builders pantry.
Draw a wall on the plan - Click on custom panel - Untick Wainscot to ceiling
Untick Counter top - Type in height click ok - Type in width click ok - Place panel on the wall.
Laminate Benchtops - Allow 3 days before kitchen delivery date.
To print a customers plan off the system - Go into rooms
Click on download drawing - Click on the last date - Print plan.
To send a SMS to a customer - Click on Rooms - Click on order (Blue Dot)
Click on more options - Click on send a message - Click on customers mobile number - Type in your message - Click save.
Mitred Bar Backs - Add 6mm for 22.5 angle & 14mm for 45 angle to each end that needs to be mitred - Working off the back size of the cabinet = Short point of mitre.
Copy and paste cabinets to lock in interior bottom to stop cabinet changing. EG - Hold down the control key and press the C then the V key.
Cabinet Adjustments
Bench Top Thickness Adjustments
Check All Bench Top effected cabinetry for Sizing corrections required.
Adjusting the Construction File on these cabinets will re size cabinet to the correctly set Room Defaults.
Due to a CAD Software limitation at the Design stage this is a standard procedure.
Base Cabinets
Wall Cabinet
Tall Cabinet
Panels
Checklist When Detailing Jobs
Most common mistakes. = XXX
Short Cuts
Producing the plans
Batching Job into a file
CNC
Parts Screen
Add files to output data
Rail List
Paperwork for Factory
All Jobs with digital drawings supplied from customers must have their Job Updated to the LOCAL database.
Utilities > Update Job > Tick All > OK
Base Cabinets
Tall Cabinets
Wall Cabinets
Roller Shutter Cabinet
Wine Rack
Glass Shelves
Changing Reveals on cabinets allow Doors/Drawers to function properly, and creates uniform gaps between Fronts.
Vertical Rails are used in Sink Cabinets or when a Horizontal Rail obstructs Appliances.
Back Scribe adds a void to the back of the Cabinet which is included in the overall depth measurement.
Bottom Scribe adds a void to the bottom of the Wall Cabinet which is included in the overall height measurement.
Adjust the Depth of the Wall Cabinet Bottom to allow for Finger Pull Doors.
Change a Base Cabinet to Solid Top construction.
False Bottoms are added to Wall Cabinets for LED Lighting or an optional addition for Finger Pull.
If Fixed Shelf is supplied loose:
Change how many Shelf Pin Holes each Adjustable Shelf has in a cabinet.
Add/Remove/Change where a TZ20 is used on a cabinet.
Change the orientation of a Hinged Door left/right.
Move a Hinge up/down on a Door
Change the depth of Drawers manually.
Change the height of Drawers manually.
Change the edged sides on a selected part
Change a cabinets construction material to Exposed Interior Colour.
Create Bi-fold Hinged Doors on a Cabinet
Change an Adjustable Shelf in a Return Cabinet, to be in the return side.
If cabinet is right-hand return:
Correcting Shelf Pin Boring:
Add a void to one back of a Corner Cabinet, while having no void on the opposite back.
Adding Void to True Back
Adding Void to Second Back
Add hinges to Doors where extra support is needed.
Accept Job First
Click on the green accept button - Click on the date highlighted blue.
Producing the plans
Click on the drawings tab.
Create 2 sheets for printing.Click on new sheet Icon.
Right click on the Plan or elevation - Click on (To Drawing)
Click on reports for Cabinet report - Right click under the report - (To Drawings)
Place the plan & cabinet report on one page.
Place elevations on one page.Click on & drag over to page.
Printer will print both the elevation & the plan in one print.
Print 2 copys - Laminate 1 copy & staple the other in the file.
Close & reopen the program after printing the plans to stop the program crashing.
.
.
Click on the Screen To Machine Icon (Above drawings)
Click on the Windows/File Explorer (bottom of screen)
Choose P: Drive - Double click on the month that the job is due for delivery.
Click on ( New Folder ) Copy & paste or type in job number & name in the folder.
Double click on the folders icon.
Click on new folder - Paste or type in the job number, name & colour.
Click on new folder - Paste or type in the job number,name & whiteboard.
S2M
Click on Filter parts - Materials - Tick on coloured board - Click OK.
Click on Nest - Run - Click OK.
Click on sheet pattens & check each sheet using the < > buttons.
Click on NC Code & Lables.
Add files to output data
Click on P: Drive - Click on the 3 dots - Double click on the delivery month - double click on the job name - Click on the colour board folder - Click OK.
Repeat the same steps by clicking on the 3 dots for Label - IT & Label Images. When done - Click run & wait - Click close - OK - Print the colour board sheets.
Click on the Return button & repeat all steps above for the whiteboard by starting from (Click on filter parts) - Under “Parts Screen”.
When finished click on the return button to continue to “Rail List”
Rail List
Click on filter parts - Materials - Click on rails - OK.
Click on Nest - Run - Click OK.
Click on Reports - Click on Rail List - Print - Click on the Return button.
Paperwork for Factory
Click on pre production list & find job.
Click on the Job Detail Report in COL Pre production & tick the PP Box for all of the cabinets including (Boxed for delivery)
Click on the Production Report tab - Print out paperwork.
File paperwork in project file.
Drawer Heights
Metabox - Measured from the bottom of the drawer.
N = 54mm
M = 86mm
K = 118mm
H = 150mm
Antaro - Measured from the bottom of the drawer.
N = 69mm
M = 84mm
B = 135mm
C = 167mm
D = 199mm
Innotech - Measured from the top of the bottom.
N = 54mm
M = 66mm
B = 144m
D = 176mm
Nova Pro - Measured from the bottom of the drawer.
NP 67 = 57mm
NP 90 = 84mm
NP 122 = 116mm
NP 90/67 Slide = 151mm
NP 90/96 Slide = 183mm
NP 122/67 Slide = 183mm
Aventos
HK
HF
HL
COL Glass Doors
COL door glass\shelves - polished all round
Glass Size - 110 minus off the height and width for glass size
Polytec
Polytec door glass- straight cut edges/5 cent corners.
Glass Size - 118 minus off the height and width for glass size
Cammeray Style Doors - 106 minus off the height and width for glass size
If door is hinged on a pantry panel it will not open properly, contact customer.
SOLUTION: Re hinge to other side of cabinet
If a pantry has inner drawers and is situated on a wall, this cabinet will not work, as the doors will not open enough for the inner drawers and the customer must be contacted.
SOLUTION: Use face filler wide enough for handle
When the widths of the pantry are not the same size, the shelves will adjust to the left hand width
SOLUTION: You have to adjust the right shelves to the desired length of the cabinet
When a cabinet is under 540mm deep, shallow shelves become impractical to use as there is no room for pantry objects to fit in.
SOLUTION: Customer must be called and told shallow shelves will not work. Suggest full depth shelves
When a handle less drawer front is below 147mm in height (standard measurement), issues become apparent with the drawer hardware sticking up over into the handle less rail area.
SOLUTION: Customer must be called and advised of the issue and asked if they want it ‘Absolute referenced’ or change the drawer front height.
Job moves to Preproduction -> Setout staff member selects most appropriate job to start processing.
Board Deliveries
Hardware Deliveries
Polytec Manufactured Doors
Hardware Boxing
Local Delivey
Interstate
International
Scissor Lifts will automatically lower when the last sheet has been removed from the pack & only the coversheet remains.
The AUTO Button on the Scissor Lift Control, along with the ON Button, on the Photoelectric Barriers must be active for the Loading Machine to operate.
When loading the Scissor Lifts with a different length of board, an X Reference Detect must be performed.
Incorporate the Daily Maintenance & the following:
Incorporate the Daily Maintenance, Weekly/Fortnightly Maintenance & the following:
Incorporate the Daily Maintenance, Weekly/Fortnightly Maintenance, Monthly Maintenance & the following:
Incorporate the Daily Maintenance, Weekly/Fortnightly Maintenance, Monthly Maintenance, Quarterly Maintenance & the following:
The Optic Beam on the Photoelectric Barriers have been tripped.
This is a safety precaution and will not cause severe interruptions.
Reset the Optic Beam by pressing the ON Button, on the Photoelectric Barriers
The Loading Machine has attempted to lift material off a Scissor Lift but failed. The Material Presence Sensor has detected that no material was lifted and paused the process.
To fix the problem, turn ON Vacuum Pumps and click Resume on vncviewer
The Network Connection between VNC Console & CNC Console has been lost.
The Labeling System cannot access the database.
Internal Printer Error, label may have become jammed internally.
Two causes can trigger this alarm.
2100 (2000) (A0.0) SPINDLE UP SENSOR ALARM
2101 (2001) (A0.1) COVER LOCK ALARM
2102 (2002) (A0.2) Z AXIS ZERO RETURN
2103 (2003) (A0.3) SAFETY BARRIERS ALARM
2104 (2004) (A0.4) OMLET MOTOR PROBE SENSOR ALARM
2105 (2005) (A0.5) #1 PMM SERVO DRIVER NOT READY
2106 (2006) (A0.6) SKIP SIGNAL ALARM
2107 (2007) (A0.7) THERMO OF INVERTER BRAKE
2110 (2010) (A1.0) #1 SP T.C. NOT COMPLETE
2111 (2011) (A1.1) #2 VACUUM PRESSURE ALARM
2112 (2012) (A1.2) #1 VACUUM PRESSURE ALARM
2113 (2013) (A1.3) INVERTER ALARM
2114 (2014) (A1.4) OVERLOAD ALARM
2115 (2015) (A1.5) OIL AND LUBE ALARM
2116 (2016) (A1.6) AIR PRESSURE ALARM
2117 (2017) (A1.7) Z AXIS STOPPER SENSOR ALARM
2120 (2020) (A2.0) # 1 SPINDLE TOOL CLAMP UP SENSOR
2121 (2021) (A2.1) #1 TM FORWARD SENSOR
2122 (2022) (A2.2) #1 TM BACKWARD SENSOR
2123 (2023) (A2.3) TM UP SENSOR
2124 (2024) (A2.4) TM DOWN SENSOR
2125 (2025) (A2.5) TM COUNTER SENSOR(OPTIONAL)
2126 (2026) (A2.6) TM SENSOR alarm
2127 (2027) (A2.7) #1 TOOL NUMBER INCORRECT
2130 (2030) (A3.0) #1 T.C. ALARM
2131 (2031) (A3.1) #1 TM ROTATE NOT COMPLETE
2132 (2032) (A3.2) #1 TOOL NUMBER MUST PRESET
2133 (2033) (A3.3) #1 SPINDLE STOP DELAY
2134 (2034) (A3.4) #1 SPINDLE UP SENSOR ALARM
2135 (2035) (A3.5) #1 SPINDLE BRUSH UP SENSOR
2136 (2036) (A3.6) #1 SP. TOOL CLAMP DOWN SENSOR
2137 (2037) (A3.7) Z HOME OR Z CONFIRM ERROR
2140 (2040 (A4.0) SAW 0 DEGREE SENSOR ALARM(OPTIONAL)
2141 (2041) (A4.1) SAW 90 DEGREE SENSOR ALARM(OPTIONAL)
2142 (2042) (A4.2) Y HOME OR Y CONFIRM ERROR
2143 (2043) (A4.3) DUST PIPE SENSOR ALARM
2144 (2044) (A4.4) COOLING SYSTEM ALARM
2145 (2045) (A4.5) #1 T.M. OPEN SENSOR(OPTIONAL)
2146 (2046) (A4.6) SP. SPEED REACH ALARM
2147 (2047) (A4.7) REMOTE BOX ENABLE
2150 (2050) (A5.0) #2 SPINDLE UP SENSOR ALARM
2151 (2051) (A5.1) VACUUM CLAMP BEING OFF
2152 (2052) (A5.2) #2 PMM SERVO DRIVER NOT READY
2153 (2053) (A5.3) PMM AXIS ALARM(OPTIONAL)
2154 (2054) (A5.4) #2 TM ROTATE NOT COMPLETE
2155 (2055) (A5.5) #2 TM FORWARD SENSOR
2156 (2056) (A5.6) #2 TM BACKWARD SENSOR
2157 (2057) (A5.7) #2 TM SENSOR ALARM
2160 (2060) (A6.0) OFF-LOADING DEVICE UP SENSOR
2161 (2061) (A6.1) CRASHPROOF ALARM (1)
2162 (2062) (A6.2) LIFTING MOTOR OVERLOAD (1)
2163 (2063) (A6.3) CONVEYER STOP MESSAGE
2164 (2064) (A6.4) CONVEYER INVERTER ALARM
2165 (2065) (A6.5) SAFETY POSITION ERROR
2166 (2066) (A6.6) CONVEYER MOTOR OVERLOAD
2167 (2067 (A6.7)LIFTING MOTOR OVERLOAD (2)
2170 (2070) (A7.0) FENCE DOWN SENSOR ALARM
2171 (2071) (A7.1) AXIS GREASE LUBE ALARM
2172 (2072) (A7.2) #1 SPINDLE DOWN SENSOR ALARM
2173 (2073) (A7.3) CRASHPROOF ALARM (2)
2176 (2076) (A7.6) SAW NOT IN UP ALARM (OPTIONAL)
2177 (2077) (A7.7) COVER CURTAIN UP SENSOR (OPTIONAL)
2180 (2080) (A8.0) SAFETY DOOR OPEN
2181 (2081) (A8.1) NO.2 SAFETY DOOR OPEN
2182 (2082) (A8.2) CONVEYER TABLE DOWN ERROR
2183 (2083) (A8.3) SAW UP SENSOR ALARM (OPTIONAL)
2184 (2084) (A8.4) NO.1 X-END. SENSOR AL. (OPTIONAL)
2185 (2085) (A8.5) NO.2 X-END. SENSOR AL. (OPTIONAL)
2186 (2086) (A8.6) NO.3 X-END. SENSOR AL. (OPTIONAL)
2187 (2087) (A8.7) NO.1 Y-END. SENSOR AL. (OPTIONAL)
The T30 Quick Select Menu is an on-screen button system that allows the operator to switch between pre-set modes with the tap of the screen.
Each pre-set has a different function that allows the operator to efficiently edge the job, while minimizing any post-machining handling, such as filing or scraping.
There are different types of symbols that show up with each job to show a certain type of material.
Outsourced: The Outsourced symbol is for vinyl doors and panels. These doors\panels have to be ordered with a 10 day lead time.
Paint Brush: The paint brush symbol is for painted doors and panels. These doors\panels have to have a date set for pick up from the painter with a lead time of 15 days.
Provisional EDD
Job names should appropriately relate to the name of the customer.
Inappropriate names include: Business of Origin or Street Addresses
Customer (Minimum Requirement)
Delivery Address
Delivery Contact
Show Map
Name
Default Hardware Brands
Room Dimensions
Selective Pricing
User level access
Instructions
Styles
Door and Drawer reveals
Counter Top
This refers to the size of the bench top (20mm, 34mm, 40mm etc) ,which will determine the height of the cabinets below, in conjunction with the kicks
Base Interior
This refers to the type and colour of the board you have selected for the interior colour of the base cabinets
Upper Interior
Just like the base Interior, this refers to the upper cabinet colour and type of the interior
Base Exterior
This refers to the type and colour of the board you have selected for the exterior colour of the base cabinets
Upper Exterior
Just like the base exterior, this refers to the upper cabinet colour and type of the exterior
Layout
Defines the general Overall dimensional restrictions how cabinetry works within the constraints of the walls in both Height and length.
E.g
Cabinet
Defines the Overall Cabinetry dimensions.
Base Construction
This refers to the starter construction type for all cabinetry that has KICKS
Upper Construction
This refers to the starter construction type of the cabinets on the wall
Base Door
This refers to the style of door for the base cabinets
Upper Door
This refers to the style of door for the upper cabinets
Drawer
Defines the Default Style requirement for the room
Drawer Box
Defines the Default hardware brand requirements for the room
Pullout
Defines the Default hardware brand requirements for the room
Base End Panel
This refers to end panel types such as bar panels and panels that have specific edging eg. 1H2W
Upper End Panel
See Base End Panel
1mm\2mm - Size of the edge type
Thermo - Changes colour board doors\drawers to vinyl adjusting the sizes accordingly
Drawer type - This sets up your drawers for the kitchen eg. Metabox
Tops - Here you can change the size of the tops for the kitchen
Example Template: 1mm + Thermo + Metabox + 20mm Top
Base Cabinets
Check sizing of cabinet to order
Check for Scribe Requirements.
Sink Cabinet
Check sizing of cabinet to order.
Change Construction file to appropriate requirements.
Check for Scribe Requirements.
Check Reveals.
Drawer Cabinets
Check for Finished Ends.
Change Construction file to appropriate requirements.
Check for scribe requirements.
Check For Appliance Conflicts.
Check Drawer Heights.
Check Drawer Depths.
Check Drawer Hardware Kits.
Check Reveals.
Base Return Cabinets
3 Door Base Corner Cabinets
Base Corner Cabinets
Check For Finished Ends.
Check Sizing of cabinet to order.
Change Construction file to appropriate requirements.
Check Hinging.
Check Reveals.
Check for Scribe Requirements.
3 Door Only - Adjust Cut List IF a pair of doors are required - (Door Size & Quantity) - Half the door size & minus 1mm off each door.
3 Door Only - Double click on end gable in Multi Cross Section and change the right hand gable side to Cnr End in part description - Always have door hinging set at Hinge Left in Section Modify under the Details tab.
Add ‘r’ to Right-hand back in cut list description - Go into cross section - Double click on right hand back - Add “r” in parts description -EG. - Cnr Backr
Shape Bottom to include Radius Corner - 18mm - Go into cross section - Click on bottom - Right click - Shape - Modify - Move to suit.
Adjust Shelf depth back by 60mm (70mm in Total) to clear Hinge and Daisy Catch - (As above)
Add 100mm internal Radius to Adjustable Shelf - (As above)
Base Servery Cabinet
As Base cabinets but use Servery Cabinet as construction file.
Check floor clearance & bottom reveal.
Under Bench Oven Cabinet
Check for finished ends.
Change Height to suit.
Change Construction file to appropriate requirements.
Check oven opening size & panel height to suit.
Check Panel reveals.
Under Bench Mircowave Cabinet
Cabinet will need rebuilding.
Delete original item from drawing.
Drawer Unit
Microwave Box
Base Angle End
Door reveals to be 16.45mm left & right & 3mm to top.
Check hinging.
Wine Rack & Open Shelf
Suspended Vanities - No Back Scribe.
Change to Interior Bottom
Change Construction file to (Vanities - Suspended)
Check Drawer Heights.
Check Drawer Depths.
Check Reveals.
Base Angle Corner Void
Upper cabinets
http://screencast.com/t/WE9rttKldns
Slide-Out Rangehoods
Wall Open Clipped End
Wall Corner Cabinet
Fridge Cabinet
Upper Microwave Cabinet
Microwave box
Remove shelves.
Add in horizontal Section.
Door Unit
Wine Rack & Open Shelf
Tambor Cabinets
Appliance Cabinet
Change shelving to suit.
Use 5mm for reveal to bottom of doors.
Wingline Doors
Pantry Cabinets
Dashed Lines indicate Shallow depth shelves when used in combination with Horizontal dividers.
At all other times they are full depth.
Return Pantry Cabinets (Kick Height)
Front Colour Section
Whiteboard Section
Return Pantry Cabinet (Walk - In)
Front Colour Section
Whiteboard Section
Corner Pantry
Pantry Doors
Wall Oven/Mircowave Units
Choose which construction file you need
#8.2 Comes with no coloured top - For mircowave trim kit
#8 Standard wall oven/mircowave follow as below
Walloven Framed
Mircowave Opening
Do The same as Open Shelf but use No Ends for left & right ends.
Bottom Drawers
Top Cabinet
Pantry Angle End
Tambor Cabinet
Tall Open Cabinets
Kickers
Add a wall to the plan - ( Top right hand tool bar) or use a existing wall.
Click on custom panel - (Bottom tool bar)
Untick - Extend wainscot to ceiling.
Untick - Counter top.
Add the length in the (Wainscot height field) - EG 2385mm.
Add the width in the cabinet width window - EG 116mm.
Place kicker on the wall.
Double click on kicker - Click on Panel type Change to Panels - Kick in panel type field using the drop down arrow - Click on Sizes and change the quantity to suit.
Bar Kick Panel - (Wainscot)
Tall,Base & Wall Panels
Upper Fillers
Change to 1 x Finished End & 1 x No End.
Change to Upper Filler in Construction File.
Check Depth for required finished size.
Fridge Filler
Change to 1 x Finished End & 1 x No End
Change to Fridge Filler in Construction file.
Check Depth for required finished size.
Base Filler
Base filler Includes Benchtop & kicker into over all measurement in Cad drawing
Check For Finished Ends (Check that both are “NO End“)
Check for Fixing Cleat requirements - Note corner fillers do have cleats already priced in.
Change Construction File to Base Cabinets (Hot Key 1)
When used next to a base servery cabinet change the Toe Kick to (None)
Tall Filler
Check For Finished Ends (Check that both are “NO End“)
Check for Fixing Cleat requirements.
Change Construction File to 2 Pantry (Hot Key 2)
Corner Fillers
Shelving/Panels
New Room - Creates a new room
Open Room - Opens a previously created room
Save Room - Saves the current job you are working on
Print - Prints the page you are on
Cut - Allows you to cut out a cabinet\panel and paste it elsewhere
Copy - Allows you to duplicate a cabinet\panel and paste it elsewhere
Paste - Allows you to paste a cabinet\panel elsewhere after cutting or copying it
Undo - Can Undo your last change in the job. Caution: This button can also Undo more then one change watch out.
All (Target Button) - Sets the view of job back to default (No zoom)
Zoom in - Allows you to zoom in on job
Zoom out - Allows yo to zoom out of job
Snapshot - Takes a picture of each elevation and plan
Tape Measure - Lets you measure the cabinets and panels
Previous\Next Wall - Change between walls in elevation view
Add Vertical - Adds a vertical partition in cabinets
Add Horizontal - Adds a horizontal partition in cabinets
Floor Plan - Brings you to the plan view (Overhead view of the job)
Elevation - Brings you to the elevation (Wall view of the job)
Render - Brings you to a 3D view of the job
Multidraw - Brings you to a sheet where your previously taken snapshot photos are placed, where they can be moved around and set up for printing
Cabinet - Brings you to an overall view of one selected cabinet
The bottom Tab consists of different types of cabinets you can draw into the kitchen, such as:
Standard base\upper cabinets that come at the kitchen bench height and your choice of width
Pantries that come at the overall kitchen height and your choice of width
Corner Cabinets that come at a choice of width and depth for both sides of the cabinet
Special Cabinets are cabinets that you can change the entire aspect of the cabinet.(Off the floor, on the floor, height, width, etc..)
You can also draw Panels into the kitchen by way of the bottom tab, a Room Default shortcut is also located here.
There are two other buttons on this tab, Cutlist and CNC Center, which we will talk about later.
Blind Pantry
Using a dynamic multicross on this cabinet will cause it to become distorted after saving and re-entering the cabinet.
SOLUTION: Only save the multicross using saved MXS.
Glass Doors are comprised of two styles and 2 rails. They are created out of the standard doors that come with the cabinet.Click on Wall Door in CNC centre when checking parts.
Door Styles
Door styles: 10mm oversized all round
200mm Wide
75mm finished size
Description: G-Style 2 @ 80
Rails
Eg. 200 x 150mm. G-Rail 2 @ 100
Rails: Door width minus 150
220mm high
Description: G-Rail 2 @ 100
Glass
COL door glass\shelves - polished all round
Glass Size - 110 minus off the height and width for glass size
Polytec
Polytec door glass- straight cut edges/5 cent corners.
Glass Size - 118 minus off the height and width for glass size
Base Door Cabinet
Base Sink Cabinet
Base Return Cabinet
Base Corner Cabinets
Base Drawer Cabinets
Base Servery Cabinet
UBO Cabinet
UBM Cabinet
Pantry Cabinets
Return Pantry Cabinets
Angled Pantry Cabinets
Split Pantry Cabinets
Broom Cabinets
Wall Door Cabinet
Wall Return Cabinet
Wall Corner Cabinet
Fridge Cabinet
Rangehood Cabinet
Wall Microwave Cabinet
Job gets checked over and corrected for software to convert to machining. -> Accept job when checks are completed.
Procedure
Procedure Stock Hardware
Procedure Job Hardware
Procedure Ploytec Doors
Procedure Boxing Hardware for Jobs
Reverse the order if taking Material from the Router Bed
Reverse the order if taking Material from the Router Bed
Spray with WD40 then blow down with compressed air
1 pump per nipple (2 total) of UniLube
Blow down Secondary Filters (3 total) with Compressed Air
Carbon Vanes inside Vacuum Pumps must be removed, measure, and reported on condition by a Technician
Grease Vacuum Pumps using Becker Lubricant 1 pump per nipple (1 per Vacuum Pump, 3 total)
Check the Sensor on the Spindle Cylinder
Machine thinks Safety Hood is open.
Close Safety Hood & press the Purple Reset Button
If alarm doesn’t clear:
Photoelectric Barriers were tripped.
Press Green Cycle Start Button to resume
The thermal sensor inside the spindle has overheated.
Call a technician. Check for:
The PMM tool carousel motor driver is loose the reference signal or other alarm shows up. And the possible reason could be:
The tool touch off signal is not works accordingly and the possible reason could be:
The signal of the inverter brake thermo sensor is been activated and the possible reason could be:
Tool change did not complete. Turn Mode Selection Switch to Jog mode and depress TM Rotation button to return tool changer to “Park Position”. Reference “Z” axis and re-confirm the tool.
Vacuum pressure of zone 2 is low. Cover open area of table, corners of spoilboard not vacuumed down, gasket rolled out of channel or stretched too far when installed, dirty filters on pump. If all of these are good, remove spoilboard and plug all ports then turn on vacuum. Vacuum gauge should read @ 22 In. HG. If reading is good then problem with gasket, etc.
Vacuum pressure of zone1 is low. Cover open area of table, corners of spoilboard not vacuumed down, gasket rolled out of channel or stretched too far when installed, dirty filters on pump. If all of these are good, remove spoilboard and plug all ports then turn on vacuum. Vacuum gauge should read @ 22 In. HG. If reading is good then problem with gasket, etc.
Over current alarm on the spindle inverter, too deep of a cut, or diameter of cutter too large, bad inverter or Q1 breaker tripped. Press STOP/RESET button on invert and reset the alarm.
Check overloads in electric drawer (OL 20, OL21, OL42 & OL52). Depress blue tab on top of overload to reset. Reset alarm.
Check oil level on oiler. Refill.
Low air pressure, open air valve, check air supply.
Sensor on air cylinder for “Z” axis lock is not detecting. Check travel of cylinder, air pressure, may need to adjust sensor, faulty sensor.
Dirty spindle, clean either tool holder or inside of spindle with cleaner in tool kit, faulty sensor in spindle, tool change height may need adjusted. If cleaning tool holder and spindle taper does not clear the alarm, contact service.
TM Forward Sensor on Tool Magazine air cylinder is not detecting. Check for obstruction that would prevent the tool magazine from extending completely under the spindle, dirty guides, water in lines, loose screws on dust cover on center hub of tool magazine. The sensor may need adjustment or replacement if the tool changer is traveling the full distance.
TM Backward Sensor on Tool Magazine air cylinder is not detecting. Check for obstruction that would prevent the tool magazine from returning completely to “Park Position”, dirty guides, water in lines, loose screws on dust cover on centre hub of tool magazine. The sensor may need adjustment or replacement if the tool changer is travelling the full distance.
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is spindle all the way up? If cylinder is not all the way up, check for obstructions that the cylinder may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is spindle all the way down? If cylinder is not all the way down, check for obstructions that the cylinder may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
The TM counter sensor is not works accordingly and the possible reason could be:
One or more sensor of TM is malfunction and need to be adjust accordingly.
Call of incorrect tool number in program, Ex. instead of T101 calling T01. Tool numbers must be between 101 and 112. Modify program with correct tool number.
#1 Tool change did not complete. Turn Mode Selection Switch to Jog mode and depress TM Rotation button to return tool changer to “Park Position”. Reference “Z” axis and re-confirm the tool.
Check for obstructions that would prevent tool magazine from completing rotation. Switch to jog mode rotate tool changer manually with button, then re-confirm the tool.
Re-confirm the tool
Coast down time of spindle is too long, too large of cutter, or bad inverter. Contact Service
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is spindle all the way up? If spindle is not all the way up, check for obstructions that the spindle may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is brush all the way up? If brush is not all the way up, check for obstructions that the brush may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
Detects draw bar down, remove tool holder from spindle and check for debris in tool holder, or bad sensor
Bad switch / broken wire or loose cam on z axis confirm switch. Call service
Saw 0 degree sensor is not activated accordingly and the possible reason could be:
Saw 90 degree sensor is not activated accordingly and the possible reason could be:
Bad switch / broken wire or loose cam on Y axis confirm switch. Call service
Bad sensor / broken wire or dust gate stuck.
The spindle cooling unit is not functioning properly and response to the error code with the suggested reaction on the sticker.
Bad sensor / broken wire or TM cover is stuck
Spindle did not reach set speed in specified interval: too large of cutter, low voltage to machine, faulty inverter. Call service.
Remote box has been enabled
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is spindle all the way up? If spindle is not all the way up, check for obstructions that the spindle may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
The vacuum clamp cannot activate and the machine cannot run on AUTO.
The #2 PMM tool carousel motor driver is loose the reference signal or other alarm shows up. And the possible reason could be:
The PMM axis motor driver is loose the reference signal or other alarm shows up. And the possible reason could be:
Check for obstructions that would prevent tool magazine from completing rotation. Switch to jog mode rotate tool changer manually with button, then re-confirm the tool.
TM Forward Sensor on Tool Magazine air cylinder is not detecting. Check for obstruction that would prevent the tool magazine from extending completely under the spindle, dirty guides, water in lines, loose screws on dust cover on center hub of tool magazine. The sensor may need adjustment or replacement if the tool changer is travelling the full distance.
TM Backward Sensor on Tool Magazine air cylinder is not detecting. Check for obstruction that would prevent the tool magazine from returning completely to “Park Position”, dirty guides, water in lines, loose screws on dust cover on center hub of tool magazine. The sensor may need adjustment or replacement if the tool changer is traveling the full distance.
one or more of the TM sensors is not functioning properly
Off-loading conveyer up limit switch alarm is activated by:
The nc machine is move into crashproof zone which located about 1 meter in reference side of X axis direction.
The overload of motor on no.1 lifting table is activated by the possible reason of:
conveyer stop signal is been activated by the panel or sensor is faulty or wire loose.
The ready signal of conveyer inverter is OFF and the possible reason could be:
The NC machine is not been park to the end of table while labeling machine is reach to NC machine side or the safety confirm signal is off by faulty sensor, loose wire/connection
The overload of motor on conveyer table is activated by the possible reason of:
The overload of motor on no.2 lifting table is activated by the possible reason of:
Pop up pins are not all down, sensor on one of the pins needs adjustment, bad sensor.
Check grease oil level on central grease lub. unit Refill.
Check sensor on cylinder for led light. If light is on, loose wire. If light is off, is spindle all the way up? If spindle is not all the way up, check for obstructions that the spindle may be stuck on, water in air lines, sensor may need adjustment, faulty sensor.
one of crashproof sensor on lifting table, which located on the top of material high sensor is activated abnormally and remove the obstruction from sensing area
Saw is not retreat to up position and the possible reason could be:
The up sensor of side door on spindle cover is not been activated during tool change process and the possible reason could be:
The safety fence door been open and close the door for the AUTO operation. Or the signal circuit is failed or faulty switch.
The no.2 safety fence door been open and close the door for the AUTO operation. Or the signal circuit is failed or faulty switch.
The limit switch of conveyer down is not works accordingly during process and the possible reason could be:
Saw is not retreat to up position and the possible reason could be:
No.1 horizontal drill in X direction return sensor is not be activated by the possible reason:
No.2 horizontal drill in X direction return sensor is not be activated by the possible reason:
No.3 horizontal drill in X direction return sensor is not be activated by the possible reason:
No.1 horizontal drill in Y direction return sensor is not be activated by the possible reason:
This screen represents all pending orders from customers awaiting production staff verification.
Orders at this stage are checked for the following:
Room names should appropriately relate to the order.
Appropriate names include: Kitchen, Laundry, Bathroom, Butlers Pantry, etc..
But should never be left called “copy of etc..”
Use this field to describe room level details E.g. Overall paint colour, Horizontal grain, etc.
Available Options
Available Options
Turns top rail vertical to suit sink installation.
Available Options
Available Options
4 SINK CABINET ( HOT KEY )
4.1 SINK CABINET ( NO VOID ) (HOT KEY)
Turns top rail vertical to suit Blind Panel assembly.
Available Options
*1 BASE CABINET (HOT KEY)
Available Options
*Hot Key (Open Shelf)
Available Options
Available Options
Available Options
Job moves to “Ordering” -> Print out all required paperwork (eg. Report, drawings, appliance specs and then optomise the materials.
Job Information
Contacts
Rooms
Styles
Cabinets/Panels
This tab is used to list all cabinets and panels within the room.
Add Cabinet/Panel
USBC
Sub Total
GST
Total
Predominantly used for flat pack pricing
Allows for specific customers to use ladder frame kicks
Once optomised -> Order materials to suit requirements.
Customer (Minimum Requirement)
Deliver to
Installer
Contractor
Agent
Plumber
Electrician
Logistics
Other
Product Dialogue
USBC
Unstocked Board Charge is applied to all board materials not recognised as stocked and/or frequently used. All off-cuts are calculated and included in the room sub total.
If — at the time of production — the setout team are able to salvage the sum of the USBC; they will remove any possible calculations from the room sub totals.